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FCL OFFERS YOU A WORLD OF PRINT OPTIONS UNDER ONE ROOF

FCL Graphics is a multifaceted commercial printer and direct mail provider that has been providing industry solutions to our clients for over 40 years. We are located in Harwood Heights, Illinois, five miles from Chicago’s O’Hare International Airport. We are also a DMU mail facility with onsite USPS verification.

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DIGITAL PRE-PRESS EQUIPMENT

Our digital pre-press department has today’s most up-to-date equipment. Our capabilities include Macintosh workstations, digital color proofs, and computer-to-plate technology.

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Workflow

Kodak Prinergy Evo Workflow (Refines, traps, and outputs High Res PDFs)
Kodak Insite Creative Workflow (Provides the client with fast, easy to use access to our pre-press PDF workflow)

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Proofing

(1) Kodak Approval XP4 • Digital proofer
(2) Epson 9900 Printers

Equipment

Computer-to-Plate

Kodak Magnus 800 Quantum: Integrated registration punch
Inline film processor • Thermal plate recorder
Kodak Lotem 800 Quantum: Integrated registration punch
Inline film processor • Thermal plate recorder

FULL CAPABILITIES & REDUNDANCY

Our printing department includes: on-demand 4/c digital print, 6/c sheetfed, 6/c half-web offset and full sized 6/c web-offset presses; a variety of options all under one roof ensuring the right equipment is used for the right job.

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SHEETFED PRESSES
(2) Man Roland 700

  • 6 color plus aqueous coating tower 28” x 40”
  • Utilizing computer controlled color
  • Max paper size = 28.25”H x 41”W
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(1) Xerox iGen4™ Production Press

  • Media weights: 16 lb to 130 lb cover
  • Resolution: 4800 x 600
  • Line Screens: 150, 175, 200, 300 lpi, using 256 grey levels
  • Xerox Print Server powered by EFI Fiery
  • Max paper size = 14.33”H x 26”W
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(1) Xerox Color 1000

  • 4-color Digital Press Personalization and variable data
  • 55-130 gsm (15 lb bond to 130 lb cover)
  • Max paper size = 13”H x 19.2”W

(1) Xante Impressia Digital Variable Data Envelope press

  • A2 through 10 x 15 envelope size printing 4/0
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Full-web
(2) Heidelberg M-1000BE Full-web

  • (1) 5 unit and (1) 6 unit perfecting web press
  • Pattern remoist glue unit and pattern perforation unit
  • Pre-folder with combination folder
  • Sheeter
  • Gammerler RS111 – 4 Knife Trimmer
  • KL 507 Stacker
  • GMS Microsystem 204 Backbone Gluer
  • Max paper size = 38”W x 22.75”H
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Half-web
(1) Didde Comperfector

  • 6 units with remoist glue & perf units
  • Sheeter
  • Max paper size = 20”W x 23”H
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Mini web
(1) Harris M110B 6 perfecting units web Press

  • Sheeter
  • Pattern remoist glue unit and pattern perforating unit
  • M110 Combination Folder for 8 & 16 page format
  • Direct Mail production
  • Max paper size = 17.75”H x 26.5”W
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MAILING/INKJET

(1) MCS Array (4” System) Inkjet Mailer: 2-2” Inkjet Heads • 600 dpi
(1) MCS 20VTB (12.25” System) with 1-4.25” Eagle & 2-4” Falcon print heads
(1) Gremser 40” NTB with 6” of Falcon print area and 1/2” octopus print segments

FINISHING EQUIPMENT

(2) Polar 45” cutters with auto joggers
(4) Saber 45” cutters with auto joggers
(3) MBO folder 23” x 36” with double gatefold attachment
(7) MBO folder 26” x 40”with double gatefold attachment
(2) MBO folders 26” x 40” with auto bundling BA 900 delivery system
(1) Stahl B20 folder 20” x 33” maximum sheet size
(1) 5-hole automatic drill
(4) Auto shrink-wrap machines
Profold wafer sealer
Robotech Hot Melt Gluing Systems

(2) 6 Pocket + cover feeder Heidelberg ST-270 Stitcher
5 Pocket + cover feeder Heidelberg ST-300 Stitcher
Tec UV Flood Coating System: 30” wide flood area
Gloss satin matte coatings • Zero Voc UV coating and wash up (Eco-Friendly)
(1) Bourg BDF automated booklet maker
(1) Stahl VFZ52 Knife Folder
(3) Padding Rack System with cheesecloth integration
(1) Morgana Pro50 AutoCreaser: 5.5 x 8.5 min up to 27×19.5 sheet size; Up to 15pt cover stock; Up to 16 creases per sheet

Equipment

Acccuzip Mailing Software

Mailing automation capabilities, enhanced merge/purge features, NCOA/CASS Certification

Accutrace Mail Tracing

Provides Postal IMB mailing, tracking and reporting

Windowbook Mail.Dat software

Modifies mailing dates, split mailings and edit Mail.dat files without re-running presort, reduce cost through entry optimization

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CROSS MEDIA • VARIABLE PRINT • DATA

XMPIE – Variable print, online, and data services software provides variable on the fly print solutions, online storefronts, email blasts, and variable data composition.

oDW (on Demand Workflow) – Scalable data entry formatting software Client Customizable software for various data intensive tasks for automation, tracking, reporting, and storage.

DISCOVER WHAT FCL CAN DO FOR YOU